NO DACRON LUFF ON WAVE SAILSUpdated a year ago
On modern wave sails you want to have a certain elasticity. The easiest way to „inject“ elasticity into a sail is by using Dacron for the luff panel.
Dacron has 2 disadvantages though:
Dacron is a rather soft woven fabric. Therefore it has a lot of give but similar to your t-shirt it wears out over time. Means your sail is permanently getting fuller in the luff panel. Especially under permanent downhaul tension (e.g. in surf centres) Dacron ages very fast.
The Dacron material improves the elasticity but due to the soft Dacron material it’s kind of a spongy softness. On the water such sails often have the tendency to become unbalanced on the wave and less precise during jumping.
Therefore Kai designs his wave sails with non-stretchy XPly luff panels. Instead he tries to implement elasticity into the sail through other design features. Starting with 2022 all no-cam sails feature a mast sleeve made out of one single piece (ONE PIECE SLEEVE) instead of the common two piece construction. Besides saving weight this eliminates the hard spot at the leading edge caused by the overlapping + reinforcement and the seam to connect the two pieces. This way the whole sleeve becomes an integral part of the mast flex/twist. We call this PRECISE ELASTICITY.