MATERIALSUpdated a year ago
Especially in the top and towards the clew weight is key cause due to the leverage-effect you feel every gram a multiple times in your hands. Because of the quite limited amount of materials available though the only way to reduce the sail weight is by reducing the thickness of the materials. The secret is finding the sweet spot of lowest possible weight but without sacrificing durability and longevity/sustainability.
Modern Windsurf sails consist of the following raw materials:
(1) MAST SLEEVE MATERIAL
Rough woven Polyester fabric. The rough structure gives it a maximum abrasion resistance against impact from the outside (e.g. board contact or contact during rigging) as well as from the inside (through the mast).
(2) MONOFILM
Plastic film made out of Polyester available in clear- or colored versions. This hard plastic film has a very low stretch (for maximum performance) and doesn‘t absorb any water (dry weight = wet weight). Attention: monofilm isn't very UV-resistant. Therefore keep your sail out of direct sun light when not sailing. Also monofilm isn't very abrasion resistant.
(3) XPLY LAMINATE
2 thin layers of monofilm and a pattern of threads (out of Polyester or Dyneema) are glued together creating a sandwich laminate. The additional threads are supposed to function as a rip stop in case the film gets punctured (e.g. falling into the sail with your harness hook first). When using the same total thickness as monofilm (= same low stretch, same UV- and puncture-resistance) XPly is 30% heavier due to the additional adhesive (and threads).
(4) DACRON
Before discovering monofilm original Windsurf sails were made entirely out of Dacron. This woven fabric offers a very good abrasion resistance but is very stretchy plus elongates (means it grows with each use). Therefore nowadays mainly used for reinforcement patches to protect the monofilm and XPly panels in the high abrasion areas of your sail (foot, clew, top and outside of batten pockets).
(5) INSIGNIA
Dacron material with a self-adhesive side. Therefore it doesn‘t require seams when put on top of the film plus prevents water from getting in-between the film and the abrasion patches (= lower wet weight).
Wanna know more details or looking for DUOTONE sail spare parts - here you go
